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Independent Rubicon Locker Switches |
Independent control of the Front and Rear Lockers is accomplished by adding 2 Single Pole, Single Throw (SPST) switches, some jumper wires, and connectors to the existing Axle Lock Switch and/or wiring located in the center console. As with most electrical installations, the first thing that should be done is to disconnect the battery’s negative terminal connection from the battery.
Inside the TJ’s cockpit, gently pull back and up on the defroster ventilation panel located between the windshield and dash. It should easily unsnap without much effort.
Once the vent is out of the way, you will see two ¼” Hex/Phillips head screws located on the top of the center console. Remove these and then gently pull the center console facade straight out and upward – it is held in place by 4 spring clips so hold the top and bottom when performing this task.
Once the console façade has been removed, remove the four ¼” Hex/Phillips head screws holding the switch panel in place. Pull the switch panel out and you will now have access to the connections needed to accomplish this modification.
The schematic shows the electrical
connections that need to be made for this modification. The switches I used are
from AutoZone. The manufacturer is Pilot, the P/N is PL-SW26, and the type is
Racing Switch with Safety Cover – about $10.00 each. I put both switches in the
vacant Passenger Air Bag On/Off switch area.
Connect a jumper wire from
Pin 1, or the BK Wire, located on the back of the Axle Lock Switch to the same
contact on both switches. Then connect a jumper wire from the other contact on
the Front Locker Switch to Pin 7, or the VT/DB Wire. The remaining Switch will
control the Rear Locker, so connect a jumper wire from the remaining switch
contact to Pin 6, or VT/LG wire. This completes the modification.

Connect the negative battery terminal
back to the battery and test. Insert the key into the ignition and turn on one
of the switches. You should hear the pump engage and then turn off as well as
well see the dash indicator light flashing or in steady on state. Turn the
switch off and the light should extinguish. Test the other switch. If everything
looks good, put everything back together in the reverse of taking it
apart.

Rear
Engage
Rear
Indication
Front Engage

Front
Indication
Theory of Operation
(See section
8W-31-12, 13, 14, and 15, and 8W-80-5 of the FSM)

Since the Relays always have power applied to
the D4 and D13 connection, applying a ground to D6 or D11 will cause the Rear
and Front Locker Relay to energize, respectively. Once energized, voltage will
be supplied to the Rear or Front Locker Pumps. They will turn on until 5 PSI of
pressure is achieved, and then the pump will turn off – assuming no air leaks.
The two switches basically bypass the existing Axle Lock Switch and
control the Front and Rear Locker Relays independently, as well as sending a
Logic “0” to the Instrument Cluster (EMIC). The Front and Rear Locker Indicator
lamps function exactly the same as originally designed: slow flashing when
lockers are engaged without the axles actually being locked, and steady on when
the lockers are fully locked and have sent an additional ground signal to the
EMIC.
Two important things to recognize about this modification:
1. The switches bypass all safety interlocks, so the lockers can be
engaged at any speed, and in any transfer case setting, and will almost
certainly not disengage when going over 45 mph.
2. The Locker Relays
always have voltage applied to them, even when the key is out, so the switches
must be returned to the open position when not in use. If not returned to the
Off position, then there is a possibly of running the battery down if there is a
leak in the air lines and the pumps continue to cycle, and/or damaging the
pumps.
This modification is performed at your own risk, and I in no way
assume any responsibility if you break your drive train using this modification
foolishly.
Now that all that legal junk has been said, this modification
works well and allows great flexibility when playing!
Ken
